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Project Overview

ItemDetails
LocationTangerang
Project TypeCIP System Upgrade
ApplicationBeverage Production Line
SolutionAutomatic CIP Cleaning System

Project Background

This project involves an automatic CIP system upgrade for a beverage production factory located in Tangerang .

The customer operates a beverage processing and filling facility where high hygiene standards are essential to ensure product safety and quality.

The existing cleaning system required manual operation and could not provide consistent cleaning performance for pipelines and processing equipment.

To improve production hygiene and operational efficiency, the customer decided to upgrade to a fully automatic CIP cleaning system.

The upgraded system allows automatic cleaning of tanks, pipelines and filling equipment, ensuring reliable sanitation throughout the production process.


CIP System Features

The new automatic CIP system is designed to meet the hygiene requirements of modern beverage production facilities.


Automatic Cleaning Cycle

The CIP system supports fully automatic cleaning cycles, allowing operators to perform cleaning procedures with minimal manual intervention.

This improves:

Cleaning efficiency

Operational convenience

Process consistency


H3 Pipeline Sanitation

The system provides effective pipeline cleaning and sanitation for beverage processing equipment.

It ensures that all product contact surfaces are thoroughly cleaned, helping maintain high hygiene standards in beverage production.


Chemical Dosing Control

The CIP system includes automatic chemical dosing control to ensure precise mixing of cleaning solutions.

This allows accurate control of:

Cleaning chemicals

Water consumption

Cleaning temperature

As a result, the system improves cleaning performance while reducing operational costs.


CIP Cleaning Process

The automatic CIP cleaning system operates through several cleaning stages.

1️⃣ Pre-rinse using clean water to remove product residues.

2️⃣ Circulation of alkaline cleaning solution to remove organic contamination.

3️⃣ Intermediate rinse to remove chemical residues.

4️⃣ Acid cleaning cycle to remove mineral deposits.

5️⃣ Final rinse using clean water to ensure system hygiene.


Installation and Commissioning

The CIP system upgrade was completed by our local engineering team in Indonesia.

Our engineers provided the following services:

System installation

Pipeline integration

Automation configuration

Operator training

After commissioning, the CIP system operated reliably and improved the overall hygiene management of the production facility.


Project Result

After upgrading the CIP cleaning system, the customer achieved several operational improvements:

Improved sanitation of production pipelines

Reduced manual cleaning work

More consistent cleaning performance

Improved production hygiene and product safety

The project successfully enhanced the factory’s beverage processing and cleaning system efficiency.

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