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Project Overview

ItemDetails
LocationSemarang, Indonesia
ProductVodka
Bottle TypeGlass Bottle
Production Capacity12,000 Bottles Per Hour
SolutionAutomatic Spirit Bottling Line

Project Background

This project involves the installation of a 12000 BPH vodka filling production line for a beverage manufacturer located in Semarang, Indonesia.

The customer produces alcoholic beverages for the local market and required a reliable and high-speed bottling solution for glass bottles.

Compared with water filling systems, alcohol filling lines require higher precision and stable bottle handling, especially when working with glass containers.

To meet these requirements, the customer selected a 5-in-1 monoblock filling system designed specifically for spirit bottling applications such as vodka.

The system ensures efficient production while maintaining product quality and packaging consistency.


Equipment Configuration

The vodka bottling line is centered around a 5-in-1 monoblock filling system designed for glass bottle filling.


5-in-1 Monoblock Glass Bottle Filling Machine

The 5-in-1 monoblock system integrates multiple processes into a single compact machine.

The system includes:

Bottle rinsing

Vodka filling

3 types Aluminum cap placing

This integrated design significantly improves production efficiency and reduces space requirements for the production line.


Production Process

The vodka bottling process includes the following steps:

1️⃣ Empty glass bottles are transported into the rinsing station.

2️⃣ Bottles are cleaned to ensure hygiene before filling.

3️⃣ Vodka is filled into each bottle with precise volume control.

4️⃣ Aluminum caps are placed and sealed automatically.

5️⃣ Finished bottles are transferred to the downstream packaging system.


Installation and Commissioning

The installation and commissioning of the vodka filling production line were completed by our local engineer team in Indonesia.

Our engineers provided:

Equipment installation

System debugging and testing

Operator training

Production line commissioning

After commissioning, the production line achieved stable operation at 12,000 bottles per hour, meeting the customer’s production requirements.


H2 Project Result

After installing the new vodka bottling system, the customer achieved several operational improvements:

Increased production capacity

Stable and reliable glass bottle handling

Improved product packaging qualit

Higher production efficiency

The project successfully enhanced the customer’s spirit bottling capability in the Semarang region.


Related Beverage Production Projects in Indonesia

You may also be interested in our other beverage production projects in Indonesia:

12000 BPH Water Filling Line – Bandung

12000 BPH Water Filling Line – Bogor

33000 BPH Combi-Block Water Production Line – Bandung

These projects demonstrate our experience in delivering complete beverage bottling solutions for the Indonesian market.


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